Wheat Straw Pellet Mill: A Comprehensive Guide to Wheat Straw Pellet Production

straw-pellets

Wheat Straw Pellet Mill: A Comprehensive Guide to Wheat Straw Pellet Production

Wheat straw stands as an untapped resource for energy, posing as a promising alternative to wood biomass. Yet, its low bulk density (approximately 40 kg/m3) complicates handling and transportation, restricting its energy potential. Enter the wheat straw pellet mill: a transformative solution.

wheat_straw
wheat_straw

This innovative machinery ingeniously converts wheat straw into high-density, cost-efficient fuel pellets, enabling convenient long-distance transportation. To achieve superior pellet quality, several critical factors demand meticulous attention: the raw material’s size, straw moisture content, and waste fines.

Our cutting-edge plant integrates automatic constant straw bale feeding, achieving an impressive output of 2-3 tonnes of pellets per working hour. The unique flat die design of our wheat straw pellet press leverages the straw’s lower density, resulting in reduced compression power requirements and lowered production costs.

This straw pellet machine adeptly handles wheat straw and various agro-straws, boasting high pellet productivity with minimal energy input. For those eyeing a local pellet fuel business, the straw pellet mill emerges as the astute choice.

Flat die feed pellet machine

**Technical Specifications**:

– Model: XZLM_400_wheat_straw_pellet_mill
– Power: 30kW
– Capacity: 400-550 kg/h
– Die Mould Diameter: 400mm
– Packing Size: 1450*620*1150mm

 

Flat die feed pellet machine

A variety of models to choose from:

Model Capacity kg/h Roller Qty Power kw Size(mm) Weight
XZ150 80-100kg 2 4kw 890*370*710mm 76/90kg
XZ160 120-180kg 3 4kw 930*400*810mm 99/115kg
XZ210 200-300kg 3/4 7.5kw 1220*530*850mm 204/236kg
XZ230 300-400kg 3/4 11kw 1180*520*1020mm 268/285kg
XZ260 400-600kg 3/4 15kw 1270*530*1030mm 340/385kg
XZ300 800-1000kg 4 22kw 1300*800*1360mm 400/420kg
XZ400 1200-1500kg 4 37kw 1500*800*1600mm 700/800kg
XZ500 2000-3000kg 4 55kw 1530*930*1750mm 1000/1100kg

For the latest machine models and parameters, please consult our technicians: +86 15515685805

**Wheat Straw and Wheat Straw Pellets Comparative Analysis**:

Material
Moisture content
Ash content
Calorific value
Wheat straw
20-40%
8-9%
14.4 MJ/kg
Wheat straw pellet
10%-12%
5%-7%
18.1 MJ/kg

 

 

wheat_straw_pellets
wheat_straw_pellets

**Wheat Straw Composition**:

Wheat straw primarily comprises cellulose, hemicellulose, and lignin. Cellulose and hemicelluloses constitute 41.53% and 22.92%, respectively, while lignin stands at 12.26%. Lignin’s softening at certain temperatures facilitates particle bonding, contributing to the wheat straw pellets’ softer nature compared to wood pellets.

**Wheat Straw Pellets**:

Uniform in size, shape, moisture, density, and energy content, wheat straw pellets facilitate predictable and convenient handling. Their high density and uniformity enable standard silo storage, rail transportation, and truck delivery, free from explosion risks and environmental hazards associated with nonrenewable fossil fuels.

Straw_Pellets
Straw_Pellets

**Advantages of Pellets as Heating Fuel**:

1. Substantially higher density allows greater transport efficiency and enhanced on-site energy storage.
2. Lower moisture content maximizes combustion efficiency at higher temperatures, minimizing energy loss from water evaporation during combustion.

**Superiority of Pellets in Bedding Applications**:

1. Low dust and moisture content ensure optimal hygiene.
2. Excellent absorption and drainage qualities.
3. Reduced effort for mucking out.
4. Faster breakdown during composting.

**Flowchart of Wheat Straw Pellet Production**:

1. Crush wheat straw into powder using a crusher or hammer mill.
2. Ensure high-quality, dry material with recommended moisture levels up to 14%.
3. Pelletize using a wheat straw pellet mill.
4. Sun-cool pellets for small-scale production.
5. Store pellets in containers, silos, or pack them into bags for future use.

Unlock the full potential of wheat straw through efficient pellet production. Maximize energy yield, transportation ease, and versatile application in heating and bedding with these optimized techniques.

Feed-pellet-machine-production-line-

Factory Pictures

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